5-Axis Vertical Machining Center V5-700B
Txheej txheem cej luam
V5-700 B tsib-axis machining chaw txais kev ruaj ntseg C-zoo li tus qauv, thiab yog nruab nrog hluav taws xob spindle, ncaj-tsav CNC turntable thiab cuab yeej magazine raws li tus qauv, uas muaj peev xwm paub tau high-speed thiab high-precision machining ntawm complex qhov chaw. Nws yog dav siv nyob rau hauv lub saj zawg zog thiab npaum ua ntawm lub zog tshiab lub tsheb motors, gearboxes, engines, pwm, robotic kho mob thiab lwm yam khoom.
Kev piav qhia ntawm cov haujlwm thiab cov yam ntxwv
1. Tag nrho cov txheej txheem ntawm lub tshuab cuab yeej
Lub V5-700B tsib-axis machining chaw txais yuav ib tug ruaj khov C-zoo li tus qauv, kem yog tsau nyob rau hauv lub txaj, lub swb phaj txav horizontally raws kab (X kev taw qhia), lub rooj zaum swb txav longitudinally raws lub swb phaj (Y kev taw qhia ), thiab lub taub hau txav vertically raws lub rooj zaum swb (Z kev taw qhia). Lub rooj ua haujlwm tau txais tus kheej-tsim direct-tsav ib leeg-arm cradle qauv, thiab nws ntau yam kev ua tau zoo tau mus txog qib siab thoob ntiaj teb.
2. Pub system
X, Y, Z-axis linear guide rails thiab pob screws muaj qhov tsis zoo li qub thiab tsis muaj zog, kev sib txhuam siab, tsis tshua muaj kev vibration ntawm kev kub ceev, tsis muaj kev nkag ntawm qhov qis qis, siab qhov chaw raug, thiab kev ua haujlwm zoo servo tsav.
X, Y, Z-axis servo motors yog txuas ncaj qha nrog high-precision pob screws los ntawm couplings, txo cov kev sib txuas nruab nrab, paub qhov sib kis tsis sib haum, yoog raws, qhov tseeb, thiab kev sib kis siab.
Z-axis servo lub cev muaj zog muaj lub zog nres. Nyob rau hauv qhov kev tshwm sim ntawm lub hwj chim tsis ua hauj lwm, tus nres yuav cia li tuav lub cev muaj zog ncej kom nruj kom nws tsis tig, uas plays lub luag hauj lwm ntawm kev tiv thaiv kev ruaj ntseg.
3. Hluav taws xob spindle
Lub tshuab hluav taws xob ntxaiv siv tus kheej tsim kev ua haujlwm siab hluav taws xob ntxaiv (tsim patent: 202010130049.4), thiab qhov kawg yog nruab nrog lub tshuab cua txias kom txias lub cuab yeej. Nws muaj qhov zoo ntawm kev kub ceev, siab precision, thiab siab dynamic teb, thiab muaj peev xwm paub txog kev ceev stepless. Built-in High-precision encoder tuaj yeem paub cov lus qhia raug nres thiab nruj tapping.
4. cuab yeej magazine
Lub disc cuab yeej magazine txais BT40 manipulator tool magazine, uas tuaj yeem ua tau 24 cov cuab yeej.
5. Lub rooj
Tus kheej-tsim ncaj-tsav cradle turntable (invention patents 202010409192.7, 202010408203.X, 2022109170252) yog txawm peem rau nrog ib tug high-precision kiag li encoder thiab yog txias los ntawm ib tug dej txias. Nws muaj qhov zoo ntawm siab rigidity, siab precision, thiab siab dynamic teb. Lub workbench txais 8 14mm radial T-slots, nrog lub peev xwm siab tshaj plaws ntawm 500kg (kab rov tav) thiab 300kg ( ntsug)
| Rated zog (kW) | Rated torque (Nm) | Rated ceev (rpm) | Qhov siab tshaj plaws torque (Nm) | Rated tam sim no (A) | |
| B axis | 13.3 | 2540 ib | 50 | 4000 | 46.9 ua |
| C axis | 3.7 | 700 | 50 | 1400 | 14 |
6. Tag nrho kaw lub voj tawm tswv yim system
X, Y, thiab Z linear axes yog nruab nrog HEIDENHAIN LC4 series tus nqi tiag tiag grating nplai; B thiab C cov lus teb tau nruab nrog HEIDENHAIN RCN2000 series tus nqi ntawm lub kaum sab xis encoders kom paub txog cov lus qhia tag nrho-kaw-loop ntawm 5 pub axes, kom ntseeg tau tias lub tshuab cuab yeej muaj siab precision thiab siab precision. kev ceev ceev.
Nruab nrog lub tshuab dej txias rau qhov txias txias kom ntseeg tau tias lub tshuab hluav taws xob ntxaiv thiab lub tshuab hluav taws xob ncaj qha tau ua haujlwm zoo thiab tuaj yeem ua haujlwm tau ntev.
Lub tshuab pneumatic yog lim los ntawm cov khoom siv pneumatic kom paub txog kev ua haujlwm ntawm kev tu thiab tshuab lub qhov taper ntawm lub ntsiab ncej, huab cua sealing tiv thaiv ntawm lub ntsiab ncej bearings, thiab tig dua ntawm lub cuab yeej magazine thiab cov cuab yeej tuav.
8. Centralized lubrication system
Lub swb thaiv ntawm cov kev taw qhia kev tsheb nqaj hlau thiab cov txiv ntoo ntawm lub pob ntsia hlau txais yuav lub hauv paus ntawm lub tshuab lubricating nrog cov roj nyias, uas muab cov lubrication tsis tu ncua thiab kom muaj nuj nqis los xyuas kom meej thiab ruaj khov ntawm lub pob ntsia hlau thiab cov lus qhia kev tsheb nqaj hlau.
9. Roj-cua lubrication system
Lub tshuab hluav taws xob ntxaiv yog nruab nrog cov khoom siv roj-cua lubrication los ua kom tiav lubricate thiab txias cov ntxaiv. Lub sensor yog nruab los muab lub tswb rau qhov txawv txav ntawm lubrication, ua kom ntseeg tau tias lub spindle tuaj yeem ua haujlwm ruaj khov ntawm kev kub ceev rau lub sijhawm ntev.
10. Workpiece ntsuas qhov system
Lub tshuab cuab yeej yog nruab nrog HEIDENHAIN TS460 kov sojntsuam thiab wireless teeb liab receiver, uas tuaj yeem ntsia tau rau ntawm qhov ntxaiv los ntawm phau ntawv lossis cov cuab yeej hloov pauv tsis siv neeg kom paub txog kev ua haujlwm ntawm workpiece kev sib raug zoo, kev ntsuas workpiece thiab preset taw tes, thiab kev ntsuas rov ua dua yog ≤ 1um (kev soj ntsuam ceev 1 m / min), ua haujlwm kub yog 10 ° C txog 40 ° C. Lub HEIDENHAIN kov sojntsuam yog tshwm sim los ntawm kev hloov kho qhov muag. Lub stylus siv peb-point bearing los xyuas kom meej qhov zoo tagnrho lub xeev txoj hauj lwm. Nws yog hnav-dawb thaum siv, muaj ib qho kev rov ua dua thiab ruaj khov rau lub sijhawm ntev.
11. Cov cuab yeej ntsuas qhov system
Lub tshuab cuab yeej yog nruab nrog Renishaw NC4 laser qhov cuab yeej ntsuas ntsuas, qhov ntsuas rov ua haujlwm yog ± 0.1um, thiab ua haujlwm kub yog 5 ° C txog 50 ° C.
12. Tsib-axis precision calibration
Lub tshuab cuab yeej yog nruab nrog KKH calibration npas los ntawm HEIDENHAIN, ua ke nrog TS series sojntsuam, kom ua tiav precision calibration ntawm lub tshuab twj rotation axis, txo qhov yuam kev thaum lub tshuab cuab tam txav, thiab ua tau siab precision thiab siab repeatability.
(1) Fais fab mov: 380V ± 10% 50HZ ± 1HZ peb-theem AC
(2) Ambient kub: 5 ° C-40 ° C
(3) Qhov kub thiab txias: 22 ° C-24 ° C
(4) txheeb ze humidity: 40-75%
(5) Cua qhov chaw siab: ≥6 bar
(6) Gas qhov ntws tus nqi: 500L / min
15. Muaj nuj nqi qhia txog CNC system
HEIDENHAIN TNC640 CNC system
(1) Tus naj npawb ntawm axes: mus txog 24 lub voj voog tswj
(2) Kov npo version nrog ntau kov ua haujlwm
(3) Cov tswv yim kev pab cuam: Klartext sib tham thiab G code (ISO) programming
(4) FK dawb contour programming: siv Klartext kev sib tham lus programming los ua FK dawb contour programming nrog kev txhawb nqa duab
(5) Ntau milling thiab drilling cycles
(6) Kev them nyiaj rau cov cuab yeej: cov cuab yeej hluav taws xob them nyiaj thiab cov cuab yeej siv ntev. Kev sojntsuam lub voj voog
(7) Txiav cov ntaub ntawv: Tsis siv neeg suav ntawm spindle ceev, txiav ceev, pub ib rab thiab pub ib lub voj voog
(8) Contour processing ceev: txheeb ze rau txoj kev ntawm lub cuab yeej chaw / txheeb ze rau lub cuab yeej ntug
(9) Parallel Run: Program nrog cov duab txhawb nqa thaum lwm qhov kev pab cuam tab tom khiav
(10) Contour ntsiab: ncaj kab / chamfer / arc txoj kev / lub voj voog chaw / voj voog vojvoog / tangentially txuas arc / rounded kaum
(11) Mus cuag thiab tawm ntawm contours: tangential los yog perpendicular / los ntawm arc paths
(12) Program dhia: subroutine / program thaiv rov ua dua / txhua qhov kev pab cuam tuaj yeem ua tus subroutine
(13) Lub voj voog hauv kaus poom: drilling, tapping (nrog lossis tsis muaj ntab tapping ncej), duab plaub thiab arc kab noj hniav. Peck drilling, reaming, tho txawv, qhov ntsej muag, qhov chaw drilling. Milling cov xov sab hauv thiab sab nraud. Roughing ntawm tiaj thiab inclined nto. Ua kom tiav machining ntawm lub hnab ntim cov duab plaub thiab lub voj voog, cov duab plaub thiab voj voog. Roughing thiab finishing cycles rau ncaj thiab ncig grooves. Array ntsiab lus ntawm lub voj voog thiab kab. Array point: QR code. Contour saw, Contour hnab tshos. Contour zawj rau trochoidal milling. Engraving voj voog: engraving ntawv los yog zauv raws ib tug ncaj kab los yog arc.
(14) Coordinate transformation: translation, rotation, mirroring, scaling (specific axis).
(15) Q parameter variable programming: lej muaj nuj nqi, kev ua haujlwm hauv kev ua haujlwm, kev ua haujlwm ntawm lub voj voog, tus nqi tsis tu ncua, qhov tsis tu ncua þ, tsis pom kev, tus lej lossis lej, lub voj voog suav ua haujlwm, cov ntawv sau ua haujlwm.
(16) Programming aids: lub laij lej. Ib daim ntawv teev tag nrho cov lus yuam kev tam sim no. Cov ntsiab lus-sensitive pab ua haujlwm rau cov lus yuam kev. TNCguide: kev pabcuam kev sib koom ua ke; TNC 640 qhia cov ntaub ntawv ncaj qha los ntawm cov neeg siv phau ntawv. Graphical txhawb rau lub voj voog programming. Saib cov blocks thiab cov blocks tseem ceeb hauv NC cov kev pab cuam.
(17) Kev tau txais cov ntaub ntawv: ncaj qha siv txoj haujlwm tiag tiag hauv NC txoj haujlwm.
(18) Kev txheeb xyuas cov duab kos duab: Graphical simulation ntawm machining kev ua haujlwm tuaj yeem ua tau txawm tias lwm qhov kev pabcuam ua haujlwm. Sab saum toj saib / peb-dimensional saib / stereo saib, thiab inclined ua dav hlau / 3-D kab kos. Kev ntsuas hauv zos.
(19) Programming graphics txhawb: Txawm hais tias lwm qhov kev pab cuam tab tom khiav, cov duab (2-D tes sau tracing daim duab) ntawm cov tswv yim NC qhov kev pab cuam ntu tuaj yeem tshwm sim hauv qhov kev zov me nyuam kho cov haujlwm ua haujlwm.
(20) Program khiav graphics: real-time graphics simulation thaum executing qhov kev pab cuam milling. sab saum toj saib/peb saib/stereo saib.
(21) Lub sijhawm ua haujlwm: xam lub sijhawm ua haujlwm hauv "kev sim khiav" hom kev ua haujlwm. Qhia lub sij hawm machining tam sim no hauv "Program Run" kev khiav hauj lwm hom.
(22) Rov qab mus rau contour: tso saib lub sijhawm ua haujlwm tam sim no hauv "kev ua haujlwm khiav" hom haujlwm. Program cuam tshuam, tawm mus thiab rov qab mus rau qhov contour.
(23) Preset point tswj: ib lub rooj rau txuag tej preset point.
(24) Lub hauv paus ntsiab lus: ntau lub hauv paus ntsiab lus, siv los cawm cov txheeb ze ntawm lub workpiece.
(25) 3-D Machining: Motion Control ntawm High Quality Smooth Jerk
(26) Thaiv lub sijhawm ua haujlwm: 0.5 ms
(27) Cov tswv yim daws teeb meem thiab tso saib cov kauj ruam: 0.1 μm
(28) Kev ntsuas lub voj voog: sojntsuam calibration. Phau ntawv los yog tsis siv neeg them nyiaj ntawm workpiece misalignment. Teem cov ntsiab lus preset manually lossis txiav. Cov cuab yeej thiab workpiece tuaj yeem ntsuas tau.
(29) Kev them nyiaj yuam kev: linear thiab nonlinear axis yuam kev, backlash, thim rov qab lub kaum ntse ntse ntawm lub voj voog, rov qab yuam kev, thermal expansion. static kev sib txhuam, zawv zawg kev sib txhuam.
(30) Cov ntaub ntawv interface: RS-232-C / V.24, mus txog 115 kbit / s. Txuas ntxiv cov ntaub ntawv cuam tshuam ntawm LSV2 raws tu qauv, siv HEIDENHAIN TNCremo lossis TNCremoPlus software los khiav TNC los ntawm cov ntaub ntawv no. 2 x Gigabit Ethernet 1000BASE-T interface. 5 x USB chaw nres nkoj (1 pem hauv ntej USB 2.0 chaw nres nkoj, 4 USB 3.0 chaw nres nkoj).
(31) Kev kuaj mob: Cov cuab yeej kuaj xyuas tus kheej muaj rau kev daws teeb meem sai thiab yooj yim.
(32) CAD nyeem ntawv: tso saib cov qauv CAD cov ntaub ntawv.
Main parameter
| Yam khoom | Chav tsev | Parameter | |
| Lub rooj ua haujlwm | Worktable txoj kab uas hla | mm | Φ700 ua |
| Maximum kab rov tav load | kg | 500 | |
| Max ntsug load | kg | 300 | |
| T-qhov | mm | 8 × 14 | |
| Kev ua ntau yam | Kev ncua deb ntawm spindle kawg lub ntsej muag thiab worktable kawg lub ntsej muag (Max) | mm | 600 |
| Kev ncua deb ntawm spindle kawg lub ntsej muag thiab worktable kawg lub ntsej muag (Min) | mm | 150 | |
| X axis | mm | 700 | |
| Y axis | mm | 550 | |
| Z axis | mm | 450 | |
| B axis | ° | -35 ~ + 110 | |
| C axis | ° | 360 | |
| Spindle | Taper | BT40 | BT40 |
| Rated ceev | rpm ua | 2000 | |
| Max. ceev | rpm ua | 15000 | |
| Cov zis torque S1 / S6 | Nm | 72/88 ib | |
| Spindle lub cev muaj zog S1 / S6 | KW | 15/18.5 Nws | |
| Axis | X axis ceev traverse ceev | m/min | 36 |
| Y axis ceev traverse ceev | m/min | 36 | |
| Z axis Ceev traverse ceev | m/min | 36 | |
| B axis Max. ceev | rpm ua | 80 | |
| C axis Max. ceev | rpm ua | 80 | |
| X / Y / Z axis lub cev muaj zog | Kw | 3.6/3.6/2 | |
| B / C axis lub cev muaj zog | Kw | 13.3 / 3.7 Nws | |
| B / C axis ntsuas torque | Nm | 2540/700 Nws | |
| Tool magazine | Hom |
| Hom Disc |
| Txoj kev xaiv cuab yeej |
| Bidirectional ze tshaj plaws xaiv cov cuab yeej | |
| Muaj peev xwm | T | 30 | |
| Max. cuab tam ntev | mm | 300 | |
| Max. twj luj | kg | 8 | |
| Max. cutter disc txoj kab uas hla (Tag nrho cov cuab yeej) | mm | ib φ80 | |
| Qhov siab tshaj plaws cutter disc txoj kab uas hla (Adjacent khoob cuab yeej) | mm | φ150 | |
| Qhov tseeb | Kev cai lij choj |
| GB / T20957.4 (ISO 10791-4) |
| Positioning raug (X / Y / Z) | mm | 0.008/0.008/0.008 | |
| Positioning raug (B/C) |
| 7 ″ / 7 ″ | |
| Rov ua dua qhov tseeb | X-axis/Y-axis/Z-axis | mm | 0.006/0.006/0.006 |
| B-axis/C-axis |
| 5 ″ / 5 ″ | |
| Qhov hnyav | kg | 8000 | |
| Muaj peev xwm | KVA | 45 | |
Standard Configuration List
| Tsis muaj. | Lub npe |
| 1 | Cov khoom tseem ceeb (xws li txaj, kem, swb phaj, swb lub rooj, headstock) |
| 2 | X, Y, Z peb-axis pub system |
| 3 | Ib Leeg Cradle Turntable BC630 |
| 4 | Electric spindle BT40 |
| 5 | Hluav taws xob tswj qhov system (xws li hluav taws xob txee, fais fab mov module, servo module, PLC, lub lag luam vaj huam sib luag, zaub, handheld unit, hluav taws xob txee cua txias, thiab lwm yam.) |
| 6 | Grating nplai: HEIDENHAIN |
| 7 | Hydraulic system |
| 8 | Pneumatic qhov system |
| 9 | Centralized lubrication system |
| 10 | Roj-cua lubrication system |
| 11 | Chip conveyor, dej tank, nti collector: RAL7021 dub grey |
| 12 | Dej txias |
| 13 | Cov khoom siv ntsuas ntsuas: HEIDENHAIN TS460 |
| 14 | Cov cuab yeej teeb tsa: Renishaw NC4 |
| 15 | Tsib-axis precision calibration: HEIDENHAIN KKH |
| 16 | Rail tiv thaiv |
| 17 | Tshuab cuab tam zuag qhia tag nrho kev tiv thaiv npog |
| 18 | Raws li ib qho taw qhia ntawm kev siv HPMILL tom qab ua tiav software, khi qhov chaw nyob ntawm lub computer |
| 19 | Spindle thermal elongation them nyiaj ua haujlwm |
